Automatic Filling/Packaging Machines

Other Technologies

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Filling at ordinary Temperature จ Boiling จ Cooling จ Dehydrating จ Collecting & Packaging


Before, the product is hot-packed, kept warm and then cooled down. It is now filled at ordinary temperature, boiled and cooled down. With a kind of such cooking function, it is now being applied to wider variety of products.
Komack proposes the line that focuses on the traceability of the production process with the gLine Monitoring Systemh adopted.

1. Monitor the packaging conditions and filling temperature of the packaging machine, and the heating & cooling temperature and the processing time in the WAVE PASS tank to improve the product safety.
2. Transfer the monitoring data to the PC and store the data in real time.
3. Enable the products not suitable for the hot-pack to be cooked in the pack after packaged by extending the distances in the heat-retention (heating) tank.

Komack System Uniline


This system is the gpacket pasteurization lineh which is consist of the heat exchanger, packaging machine, WAVE PASS (consecutive heat-retention, cooling, dehydration apparatus) and various collection systems.

Existing Features of the System


1. Keep the product warm and cool it down while kneading it so that the heat is exchanged evenly and effectively.
2. Consecutively process the strip-shaped product so that the appearance of the product is not damaged.
3. With pasteurization, does not deteriorate the color, flavor and aroma.
4. Perform the complex process of heat-retention, cooling and dehydration consistently.
5. Contribute significantly to the laborsaving in a series of work with the various collection systems connected in the post-process.

Variation of Optional Post Process

The additional post processing line can improve the efficiency in production and lead to the laborsaving.
Automatic Folding & Box Packing
Machine for Strip-Shaped product
Cut into a single pack
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Bag-Feeding Automatic Bagging Machine
Cut into a single pack
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Automatic Box Packing Machine


WAVE PASS Series

[Standard Specifications]
Model *1 Tank Capacity
(L) *2
Tank Work Length Connected Pipe Power
Consumption
Machine Dimensions
*4(mm)
Length (L) ~ Width (W) ~ Height (H)
Bag Width
(mm)
Heating Cooling
Cooling@System S-C1 200
50
80
100
-
-
-
7Lines/10
5Lines/7
4Lines/5
Feed 15 9.9m/min.or less 2.1 1170~1000~1850
Drain 20 10m/min.or more 3.6
M-C1 415
50
80
100
-
-
-
10Lines/18
7Lines/12
6Lines/10
Feed 20 9.9m/min.or less 2.1 1560~1200~2000
Drain 40 10m/min.or more 3.6
L-C1 730
50
80
100
-
-
-
14Lines/30
10Lines/20
8Lines/16
Feed 20 9.9m/min.or less 2.1 1560~1500~2220
Drain 40 10m/min.or more 3.6
L-C2 730~2
50
80
100
-
-
-
14Lines/30~2
1‚OLines/20~2
8Lines/16~2
Feed 20 9.9m/min.or less 2.1 2290~1500~2220
Drain 40 10m/min.or more 3.6
L-C3 730~3
50
80
100
-
-
-
14Lines/30~3
1‚OLines/20~3
8Lines/16~3
Feed 20 9.9m/min.or less 2.1 2940~1500~2220
Drain 40 10m/min.or more 3.6
Heating/
Cooling System
S-H1C1 230~2
50
80
100
7Lines/10
5Lines/7
4Lines/5
7Lines/10
5Lines/7
4Lines/5
Feed
Steam
Drain
15
20
20
9.9m/min.or less 2.1 1650~1000~1850
10m/min.or more 3.6
M-H1C1 415~2
50
80
100
10Lines/18
7Lines/12
6Lines/10
10Lines/18
7Lines/12
6Lines/10
Feed
Steam
Drain
20
25
40
9.9m/min.or less 2.1 2290~1200~2000
10m/min.or more 3.6
L-H1C1 730~2
50
80
100
147Lines/30
10Lines/20
8Lines/16
147Lines/30
10Lines/20
8Lines/16
Feed
Steam
Drain
20
25
40
9.9m/min.or less 2.1 2290~1500~2220
10m/min.or more 3.6
L-H2C1 730~3
50
80
100
14Lines/30~2
1‚OLines/20~2
14Lines/16~2
14Lines/30
10Lines/20
14Lines/16
Feed
Steam
Drain
20
25
40
9.9m/min.or less 2.1 2940~1500~2220
10m/min.or more 3.6

[Digital heat regulator is employed for the temperature control]
* 1. Right (R) of left (L) for the work inlet can be selected on each       type.
* 2. Tank capacity of the L-size may vary by the interior width of the       tank.
* 3. The work length in the tank may vary by the number of lines.
* 4. For L-size, the interior width of the tank is selectable in the range       of 800mm -1200mm.
* 5. Steam pressure of the heating tank should be set to 0.3Mpa or       less.



POT-800/2000/3000 Pot Series

The POT Series can be used widely as a heat exchanger for liquid/paste materials.
For the hot pack, it is required to ensure the stable filling temperature to prevent uneven filling volume, and the heating time (holding time) for the pasteurization.
The POT series is easy-to-maintain, equipped with the sanitary piping using SUS316 for the wetted part, and the heat-detention tank and the corrugated tube that can be detached and washed separately. The corrugated tube is replaceable, and available for purchase for overhaul.
[ Standard Features ]
  POT-800 POT-2000 POT-3000
Heat Exchange 6,400kcal/h 21,000kcal/h 31,600kcal/h
Corrugated Tube Size 10A~8m 15A~20m 15A~30m
Heat Transfer Area 0.34‡u 1.12‡u 1.67‡u
Steam Pressure Up to 0.2MPa Up to 0.2MPa Up to 0.3MPa
Retained Water Volume 16L 55L 142L
Feed Pipe 15A 15A 15A
Drain Pipe 15A 20A 20A
Steam Pipe 15A 15A 20A
Product Inlet/Outlet 1S Ferrule 1S Ferrule 1S Ferrule
Material of Corrugated Tube SUS316L SUS316L SUS316L
Material of Tank SUS304 SUS304 SUS304
Material of Main Unit SUS304 SUS304 SUS304
Residual Liquid
in Corrugated Tube
1.4L 4.9L 7.4L
Power Consumption AC 100V 80W AC 100V 80W AC 100V 80W
Dimensions of Machine W650mm D360mm H1,200mm W800mm D400mm H1,500mm W800mm D500mm H1,650mm
Operating Weight 71kg 130kg 228kg
Weight of Machine 55kg 75kg 86kg
 
  • EPACK
  • R-Line Cutter
  • Leak Tester
  • WAVE PASS